9-11 FebruarY 2026 Islamabad, PAKISTAN
Join Us In-Person or Online
3 Days Next-Gen Total Productive Maintenance (TPM) Masterclass 2026
Modern Technologies, AI Interface & Predictive Analytics for Maximum Uptime & Cost Efficiency
Regional Case Studies Coverage
- Total Case Studies: 14
- Industries Represented: Cross-sector application of AI-enabled Total Productive Maintenance (TPM).
- Sectors Represented:
- Power Generation
- Petrochemicals & Chemicals
- Oil & Gas
- Cement & Heavy Manufacturing
- Water Desalination
- Steel & Metals
- Construction & Infrastructure
- Industrial & Utilities
- Companies Featured:
- ADNOC – AI-enabled energy transformation
- PETRONAS – 20× ROI through predictive maintenance
- Duke Energy – USD 34 million savings via scalable no-code AI solution
- Azumo – 40 % downtime reduction through AI forecasting
9-11 FebruarY 2026 ISLAMABAD, PAKISTAN
Master Trainer
International Consultant, Trainer & Maintenance Strategist — United Kingdom
Member, Society for Maintenance & Reliability Professionals (SMRP)
He is an internationally recognised maintenance strategist, author, and trainer with more than 30 years of hands-on and consulting experience across manufacturing, oil & gas, utilities, and heavy industries. He has helped organisations across Europe, the Middle East, and Asia establish world-class maintenance and reliability frameworks that reduce downtime, strengthen workforce capability.
Key Achievements
- Led TPM and Reliability Excellence initiatives achieving measurable reductions in maintenance costs and unplanned downtime across major industrial facilities.
- Designed and delivered advanced TPM capability programmes integrating maintenance, production, and engineering functions to build a unified reliability culture.
- Supported asset-intensive organisations in benchmarking, gap analysis, and OEE improvement strategies aligned with international performance standards.
- Delivered consulting and training engagements for over 100 plants globally, focusing on practical implementation and workforce alignment.
Awards & Recognition
- Recognised thought leader in Total Productive Maintenance (TPM) and Cost Optimisation methodologies.
- Known for translating technical TPM concepts into step-by-step frameworks that yield quantifiable results.
- Delivered Keynote Speech and conducted workshop at global maintenance and reliability summits
What Clients Say About Him
John has trained and advised maintenance and reliability teams across the world, with clients including:
- “His approach combines theory with deep practical insight — his workshops deliver real-world improvements we could measure within weeks.” — Maintenance Excellence Manager, Oil & Gas Sector
- “A rare balance of technical mastery and people engagement — our maintenance team came out motivated and aligned.” — Reliability Director, Industries Group
- “He bridges the technical with the cultural. His sessions built a sense of ownership in our operators and engineers that no other programme had achieved.” — Operations Excellence Leader, Global Cement Producer
- “Brilliant delivery — data-driven yet easy to follow. Our reliability metrics are stronger, and the team now speaks a common TPM language.” — Head of Maintenance & Reliability, Petrochemical Company
Notable Clients and Engagements
He has trained and advised maintenance and reliability teams across the world, with clients including:
• Shell Global • Saudi Aramco • Total Energies
• ADNOC • SABIC • Marathon Oil
• Chevron • Dong Energy • PDO • DEWA
Next-Generation Total Productive Maintenance (TPM) Masterclass 2026
Why You Can’t Miss This Masterclass?
Industries competitiveness now depends on how effectively organisations manage the reliability, cost, and productivity of their assets. Many TPM initiatives fail not because of lack of intent, but because teams struggle to sustain momentum, measure impact, and align maintenance with business performance.
This masterclass provides a structured path to rebuild TPM from the ground up — integrating proven practices with data, AI, and human engagement to deliver visible, measurable results.
Over four intensive days, delegates will:
- Translate TPM principles into actions that reduce downtime and maintenance cost.
- Master calculations for TEEP and equipment efficiency to quantify improvement.
- Strengthen workforce ownership and cross-functional collaboration.
- Learn how to sustain TPM beyond initial rollout through culture and governance.
Key Objectives
This masterclass is designed to help participants strengthen maintenance efficiency, reliability, and cost control through practical TPM implementation and data-driven improvement.
By the end of the programme, delegates will be able to:
- Apply TPM principles to minimise unplanned downtime and improve equipment availability.
- Measure and improve TEEP and related KPIs for better asset performance tracking.
- Integrate data analytics and AI insights into maintenance planning and reliability improvement.
- Develop cost-reduction strategies by identifying waste, optimising spare parts, and enhancing workforce utilisation.
- Build a sustainable TPM culture that drives ownership, safety, and continuous improvement.
This Masterclass is Ideal For :
This masterclass is designed for professionals responsible for driving reliability, performance, and cost efficiency in plant operations and maintenance environments, including:
- Plant Managers and Operations Directors
- Maintenance and Engineering Managers
- Reliability and Asset Performance Leaders
- Production and Industries Heads
- Continuous Improvement and Operational Excellence Managers
- TPM / Lean / Kaizen Practitioners
- Maintenance Planning and Scheduling Engineers
- Technical and Maintenance Supervisors
- Health, Safety & Environment (HSE) Managers
- Industrial Performance and Cost Optimisation Professionals
Learning Outcome :
- By the end of this masterclass, participants will be able to:
- Apply TPM pillars to reduce unplanned downtime, improve reliability, and sustain performance gains.
- Measure and interpret TEEP and other key indicators to track efficiency and equipment health.
- Integrate AI-driven insights and data analytics into maintenance decision-making and resource planning.
- Strengthen maintenance planning, scheduling, and spare-part control to achieve cost reduction targets.
- Build a culture of ownership and continuous improvement across maintenance and operations teams.
Course Overview :
In today’s manufacturing industry landscape, companies are under constant pressure to increase productivity, reduce downtime, and improve equipment reliability — all while maintaining workforce engagement and safety standards.
The Next-Generation Total Productive Maintenance (TPM) Masterclass 2026 equips plant and maintenance leaders with practical methods to strengthen asset performance through teamwork, ownership, and data-driven maintenance. Built on the foundational principles of TPM, this course extends them into the digital era — integrating Artificial Intelligence (AI) to enhance predictive accuracy, automate insights, and optimise resource utilisation. Together, AI and TPM create a powerful synergy that connects human expertise with intelligent analytics, driving smarter, safer, and more reliable operations.
Delegates will learn how to apply TPM pillars to their own environment, perform key calculations such as TEEP, and translate results into measurable gains in reliability, safety, and cost efficiency. The focus is not only on how to start TPM — but how to sustain it and embed continuous improvement into the culture of the plant.
Day 1 – Building the Foundation for Total Productive Maintenance
Theme: Understanding TPM principles, ownership culture, and data-driven predictive maintenance.
Session 1: Introduction to TPM – Building a Shared Ownership Culture
Session 2: The Eight Pillars of TPM – A Framework for Operational Excellence
Session 3: Predictive Maintenance in the Age of AI – Smart Maintenance Strategies
Session 4: Real-World TPM Success Stories Across Industries
Day 2 – Predictive Maintenance & Reliability Excellence
Integrating AI, RCM, and predictive strategies into TPM for measurable reliability and cost optimisation.
Session 1: The TPM Improvement Toolbox
Session 2: Predictive Technologies & Smart Analytics
Session 3: AI Integration & Continuous Improvement
Session 4: Overcoming TPM Implementation Barriers
Day 3 – Cost Reduction in Maintenance: Best Practices for Sustainable Savings
Theme: Optimising maintenance performance, cost control, and resource utilisation without compromising reliability.
Session 1: Plant Maintenance Optimisation (PMO)
Session 2: Leveraging Predictive Maintenance Tools
Session 3: Optimising Work Requests and Scheduling Control
Session 4: Maintenance Planning, Scheduling, and Cost Control
All delegates required to bring laptops for follow along practical sessions
Masterclass Methodology
This masterclass is designed to be practical, learner-friendly, and hands-on, ensuring participants not only understand TPM concepts but can immediately apply them to real maintenance challenges. Every module combines theory with practice through interactive exercises, simulations, and guided implementation steps.
Learning is built on the principle: “If I listen, I forget. If I see, I remember. If I do, I understand. If I teach, I learn.”
The methodology includes:
- Pre-course questionnaire to align the content with each participant’s plant priorities
- Instructor-led presentations linking TPM principles with measurable business outcomes
- Real-world case studies, audio-visual examples, and technical process learning
- Interactive games, calculations, and group exercises that reinforce core concepts
- Peer discussions to help sustain TPM, foster teamwork, and embed continuous improvement
“Data-Driven Training That Transforms Teams & Accelerates Growth”
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